Milling: Difference between revisions

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[[Category:Beer production]]
[[Category:Wort production]] [[Category:Equipment and maintenance]]
[[File:Grain-milled.png|thumb|Milled grain. Photo by Bryan Rabe.]]
[[File:Grain-milled.png|thumb|Milled grain. Photo by Bryan Rabe.]]
[[Grain]] consists mainly of [[starch]] granules (endosperm) inside a husk. Before the [[mashing|mash]], grain must be mechanically crushed using a mill. The crushing process breaks open the husks, exposing the starch, and also cracks the starch into smaller bits, increasing the surface area exposed to water and [[enzymes]] during mashing.<ref name=mostra>Mosher M, Trantham K. [[library|''Brewing Science: A Multidisciplinary Approach.'']] 2nd ed. Springer; 2021.</ref> The crushed grain is referred to as ''grist''. In general, the crush quality affects the [[mashing|mashing process]], including [[starch|saccharification]] time, [[lautering]], [[efficiency]], [[fermentation]], as well as the color, taste, and overall character of the beer.<ref name="Kunze">Kunze W. Wort production. In: Hendel O, ed. [[Library|''Technology Brewing & Malting.'']] 6th ed. VBL Berlin; 2019:203–218.</ref><ref name="Mousia">Mousia Z, Balkin RC, Pandiella SS, Webb C. [https://www.sciencedirect.com/science/article/pii/S0032959203004400 The effect of milling parameters on starch hydrolysis of milled malt in the brewing process.] ''Process Biochem.'' 2004;39(12):2213–2219.</ref>
[[Grain]] consists mainly of [[starch]] granules (endosperm) inside a husk. Before the [[mashing|mash]], grain must be mechanically crushed using a mill. The crushing process breaks open the husks, exposing the starch, and also cracks the starch into smaller bits, increasing the surface area exposed to water and [[enzymes]] during mashing.<ref name=mostra>Mosher M, Trantham K. [[library|''Brewing Science: A Multidisciplinary Approach.'']] 2nd ed. Springer; 2021.</ref> The crushed grain is referred to as ''grist''. In general, the crush quality affects the [[mashing|mashing process]], including [[starch|saccharification]] time, [[lautering]], [[efficiency]], [[fermentation]], as well as the color, taste, and overall character of the beer.<ref name="Kunze">Kunze W. Wort production. In: Hendel O, ed. [[Library|''Technology Brewing & Malting.'']] 6th ed. VBL Berlin; 2019:203–218.</ref><ref name="Mousia">Mousia Z, Balkin RC, Pandiella SS, Webb C. [https://www.sciencedirect.com/science/article/pii/S0032959203004400 The effect of milling parameters on starch hydrolysis of milled malt in the brewing process.] ''Process Biochem.'' 2004;39(12):2213–2219.</ref>
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!Where to purchase
!Where to purchase
|- style="vertical-align:top;"
|- style="vertical-align:top;"
|[[File:Star-6-16.png|right]]Cereal Killer, <br/>Kegco 2, <br/>Hullwrecker, <br/>Malt Muncher 2 <br/>(All the same)
|[[File:Star-6-16.png|right|alt=star]]Cereal Killer, <br/>Kegco 2, <br/>Hullwrecker, <br/>Malt Muncher 2 <br/>(All the same)
|Knurled 1.25" x 5" hardened steel
|Knurled 1.25" x 5" hardened steel
|Sealed ball bearings
|Sealed ball bearings
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!Where to purchase
!Where to purchase
|- style="vertical-align:top;"
|- style="vertical-align:top;"
|[[File:Star-6-16.png|right]]Kegco 3, <br/>Malt Muncher 3 <br/>(same)
|[[File:Star-6-16.png|right|alt=star]]Kegco 3, <br/>Malt Muncher 3 <br/>(same)
|Knurled 1.5" x 6" hardened steel
|Knurled 1.5" x 6" hardened steel
|Sealed ball bearings
|Sealed ball bearings
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*{{MB|ultimill-ultimate-grain-mill}}
*{{MB|ultimill-ultimate-grain-mill}}
|}
|}
[[File:Star-6-16.png]] = Editor's Pick
[[File:Star-6-16.png|alt=star]] = Editor's Pick


Crankandstein has a few barebones mills that are suited to the DIY-inclined brewer. You can get a basic mill and mount it in any mill housing design of your choice. They offer a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=11 2-roller] mill, [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=13 3-roller] mill, and a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=6&products_id=9 2-roller mill that can also crush corn]. All of these have knurled hardened steel rollers and bronze bushings.
Crankandstein has a few barebones mills that are suited to the DIY-inclined brewer. You can get a basic mill and mount it in any mill housing design of your choice. They offer a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=11 2-roller] mill, [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=13 3-roller] mill, and a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=6&products_id=9 2-roller mill that can also crush corn]. All of these have knurled hardened steel rollers and bronze bushings.
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It is important to set up the mill on a base to keep the frames aligned properly. If the frames aren't straight, the rollers may bind.<ref>[https://www.monsterbrewinghardware.com/store/pc/catalog/MM-2-3-20Instructions.pdf "Monster Mill MM 2/3/PRO Instructions."] Monster Brewing Hardware, 2015.</ref> As you are securing it to the base, make sure all the rollers spin freely. Most mills either come with a base or have one available. These bases are typically designed to let the mill sit on top of a plastic bucket, and this setup is fine in most cases. However if you are adding a dedicated motor, it will be necessary to attach the mill to a larger base or table.
It is important to set up the mill on a base to keep the frames aligned properly. If the frames aren't straight, the rollers may bind.<ref>[https://www.monsterbrewinghardware.com/store/pc/catalog/MM-2-3-20Instructions.pdf "Monster Mill MM 2/3/PRO Instructions."] Monster Brewing Hardware, 2015.</ref> As you are securing it to the base, make sure all the rollers spin freely. Most mills either come with a base or have one available. These bases are typically designed to let the mill sit on top of a plastic bucket, and this setup is fine in most cases. However if you are adding a dedicated motor, it will be necessary to attach the mill to a larger base or table.


Any Monster Mill accessories like {{Amazon|B0064OMA04|this base}} will also work for the Kegco 3-roller mill.
Monster Mill accessories like {{Amazon|B0064OMA04|this base}} will also work for the Kegco 3-roller mill.


== Driving the mill ==
== Driving the mill ==
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=== Electric drill ===
=== Electric drill ===
[[File:Milling-drill.png|thumb|Driving the mill with a cordless drill. Photo by Rob Stein.]]
[[File:Milling-drill.png|thumb|Driving the mill with a cordless drill. Photo by Rob Stein.]]
For most home brewers a drill is the preferred method to drive a mill. It is easier to set up and more economical than using a non-drill motor, and significantly less laborious than hand cranking. Low RPM drills provide the best torque. We don't recommend using an external speed limiter ({{Amazon|B00U3LD1WA|example}}) on a high RPM drill because they significantly reduce the torque.<ref>[https://www.homebrewtalk.com/threads/speed-controller-for-corded-drill-used-for-milling-grain.629645/ Speed controller for corded drill, used for milling grain?] Homebrew Talk website. 2017. Accessed 2020.</ref><ref>[https://www.homebrewersassociation.org/forum/index.php?topic=23703 Monster mill drill question.] American Homebrewers Association website. 2015. Accessed 2020.</ref> Affixing a zip tie, 2" tri-clamp, or U-bolt to the trigger of a variable speed drill can help control and maintain a constant speed. A corded drill is generally more powerful than a cordless one, and will usually last longer. However cordless drills can also work well, and they are more convenient for tasks around the house.<ref>[https://www.beeradvocate.com/community/threads/need-drill-recommendations.581479/ Need drill recommendations.] BeerAdvocate website. 2018. Accessed 2020.</ref><ref>[https://www.homebrewersassociation.org/forum/index.php?topic=9367 Proper drill for milling grain.] American Homebrewers Association website. 2011. Accessed 2020.</ref> The one requirement to using a drill is that the drill chuck fits onto the mill drive shaft (which range from 3/8" to 1/2" [9-12mm]). If you are holding the drill while milling, you must also hold down the base of the mill. Otherwise the torque may cause the mill to flip over, causing damage and/or injury.
For most home brewers a drill is the preferred method to drive a mill. It is easier to set up and more economical than using a non-drill motor, and significantly less laborious than hand cranking. Low RPM drills provide the best torque. We don't recommend using an external speed limiter ({{Amazon|B00U3LD1WA|example}}) on a high RPM drill because they significantly reduce the torque.<ref>[https://www.homebrewtalk.com/threads/speed-controller-for-corded-drill-used-for-milling-grain.629645/ Speed controller for corded drill, used for milling grain?] Homebrew Talk website. 2017. Accessed 2020.</ref><ref>[https://www.homebrewersassociation.org/forum/index.php?topic=23703 Monster mill drill question.] American Homebrewers Association website. 2015. Accessed 2020.</ref> Affixing a zip tie, 2" tri-clamp, or U-bolt to the trigger of a variable speed drill can help control and maintain a constant speed. A corded drill is generally more powerful than a cordless one, and will usually last longer. However cordless drills can also work well.<ref>[https://www.beeradvocate.com/community/threads/need-drill-recommendations.581479/ Need drill recommendations.] BeerAdvocate website. 2018. Accessed 2020.</ref><ref>[https://www.homebrewersassociation.org/forum/index.php?topic=9367 Proper drill for milling grain.] American Homebrewers Association website. 2011. Accessed 2020.</ref> The one requirement to using a drill is that the drill chuck fits onto the mill drive shaft (which range from 3/8" to 1/2" [9-12mm]). If you are holding the drill while milling, you must also hold down the base of the mill. Otherwise the torque may cause the mill to flip over, causing damage to equipment and/or personal injury.


{| class="wikitable"
{| class="wikitable"
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==Setting the gap==
==Setting the gap==
[[File:Angled-feeler-gauge.png|thumb|An angled feeler gauge for measuring the roller gap on a 3-roller mill. Photo by Dr. Adam Bittner]]
[[File:Angled-feeler-gauge.png|thumb|An angled feeler gauge for measuring the roller gap on a 3-roller mill. Photo by Dr. Adam Bittner]]
All of the mills we recommend have an adjustable roller gap. A tighter gap produces smaller grain particles, called a fine crush, and a larger gap creates a coarse crush. '''There is not a one-size-fits-all gap setting.''' The ideal mill gap setting is dependent on your mill, your brewing system, and factors related to the grain (which can vary even from batch to batch and with storage time).<ref name=Kunze/><ref name=Crescenzi>Crescenzi AM. [https://onlinelibrary.wiley.com/doi/abs/10.1002/j.2050-0416.1987.tb04498.x Factors governing the milling of malt.] ''J Inst Brew.'' 1987;93:193–201.</ref><ref name=delucchi>Delucchi V. [https://byo.com/article/the-perfect-crush/ The perfect crush.] Brew Your Own website. 2019. Accessed January 2021.</ref> For each batch the objective is to find an acceptable middle ground between lautering/recirculation effectiveness, efficiency (yield), and quality.<ref name="Briess">Hansen B. [http://www.brewingwithbriess.com/Assets/Presentations/Briess_2007CBC_Practical_Milling.ppt Practical milling for the craft brewer.] Briess Malt & Ingredients Co. 2007. Accessed 2020.</ref><ref name=smart3>Holbrook CJ. Brewhouse operations. In: Smart C, ed. [[Library|''The Craft Brewing Handbook.'']] Woodhead Publishing; 2019.</ref> Some experimentation with different settings is needed to find out what works best for your mill and your brewing system, although there is a wide range that will be adequate.<ref>[http://www.themodernbrewhouse.com/forum/viewtopic.php?f=2&t=1795 Mashing for high gelatinisation temps.] The Modern Brewhouse website. 2020. Accessed 2020.</ref> Also, the grist should be visually monitored every milling to ensure it is being properly crushed.
All of the mills we recommend have an adjustable roller gap. A tighter gap produces smaller grain particles, called a fine crush, and a larger gap creates a coarse crush. '''There is not a one-size-fits-all gap setting.''' The ideal mill gap setting is dependent on your mill, your brewing system, and factors related to the grain (which can vary even from batch to batch and with storage time).<ref name=Kunze/><ref name=Crescenzi>Crescenzi AM. [https://onlinelibrary.wiley.com/doi/abs/10.1002/j.2050-0416.1987.tb04498.x Factors governing the milling of malt.] ''J Inst Brew.'' 1987;93:193–201.</ref><ref name=delucchi>Delucchi V. [https://byo.com/article/the-perfect-crush/ The perfect crush.] Brew Your Own website. 2019. Accessed January 2021.</ref> For each batch, the objective is to find an acceptable middle ground between lautering/recirculation effectiveness, [[efficiency]] (yield), and quality.<ref name="Briess">Hansen B. [http://www.brewingwithbriess.com/Assets/Presentations/Briess_2007CBC_Practical_Milling.ppt Practical milling for the craft brewer.] Briess Malt & Ingredients Co. 2007. Accessed 2020.</ref><ref name=smart3>Holbrook CJ. Brewhouse operations. In: Smart C, ed. [[Library|''The Craft Brewing Handbook.'']] Woodhead Publishing; 2019.</ref> Some experimentation with different settings is needed to find out what works best for your mill and your brewing system, although there is a wide range that will be adequate.<ref>[http://www.themodernbrewhouse.com/forum/viewtopic.php?f=2&t=1795 Mashing for high gelatinisation temps.] The Modern Brewhouse website. 2020. Accessed 2020.</ref> Also, the grist should be visually monitored every milling to ensure it is being properly crushed.


There are two main things to consider when experimenting with the roller gap:
There are two main things to consider when experimenting with the roller gap:
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Process:
Process:
# Insert the gauge into a loose gap and then gently tighten the rollers on it. The blades should go into the gap between the rollers with a minimum amount of force, and should not be crushed in the gap. Adjust the gap on both ends of the roller to be the same.<ref name=monster/><ref>Ream J. [http://www.homebrewengineer.com/adjust-mill-gap-barley-crusher/ How to: adjust the mill gap of a barley crusher.] Homebrew Engineer blog. 2015. Accessed 2020.</ref>
# Insert the gauge into a loose gap and then gently tighten the rollers on it. The blades should go into the gap between the rollers with a minimum amount of force, and should not be crushed in the gap. Adjust the gap on both ends of the roller to be the same.<ref name=monster/><ref>Ream J. [http://www.homebrewengineer.com/adjust-mill-gap-barley-crusher/ How to: adjust the mill gap of a barley crusher.] Homebrew Engineer blog. 2015. Accessed 2020.</ref>
# On mills with adjustment knobs, mark on the frame what the gap is at the a variety of knob positions. This way you can repeat different gap settings without getting out your feeler gauge again. We suggest marking increments every 0.005" (0.1mm) over a range of 0.020" to 0.055" (0.5–1.4mm).
# On mills with adjustment knobs, mark on the frame what the gap is at the a variety of knob positions. This allows you to repeat different gap settings without needing the feeler gauge again. We suggest marking increments every 0.005" (0.1mm) over a range of 0.020" to 0.055" (0.5–1.4mm).


== Milling considerations ==
== Milling considerations ==
Several things should be considered when deciding on mill gap and other parameters that will affect grist performance during mashing.
Several things should be considered when deciding on mill gap and other parameters that will affect grist performance during [[mashing]].


=== Husk integrity ===
=== Husk integrity ===
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However, fine milling does not ''necessarily'' cause extraction of harsh flavors, and it can be acceptable depending on the [[lautering]] method.<ref name=bsp>Briggs DE, Boulton CA, Brookes PA, Stevens R. [[Library|''Brewing Science and Practice.'']] Woodhead Publishing Limited and CRC Press LLC; 2004.</ref><ref name=derouck>De Rouck G, Jaskula-Goiris B, De Causmaecker B, et al. [https://www.brewingscience.de/index.php?tpl=table_of_contents&year=2013&edition=0001%252F0002&article=82374 The impact of wort production on the flavour quality and stability of pale lager beer.] ''BrewingScience.'' 2013;66(1/2):1–11.</ref> [[brewing pH|Mash pH]] strongly influences the extraction of negative compounds, which can be particularly troublesome when [[Sparging|fly sparging]]. Therefore the issue of undesirable flavor extraction from pulverized husks may be less worrisome for home brewers who properly control mash and sparge pH, although husk pulverization may still lead to other issues such as haze and excessive trub depending on other factors.<ref>De Rouck G, Jaskula B, De Causmaecker B, et al. [https://www.tandfonline.com/doi/abs/10.1094/ASBCJ-2013-0113-01 The influence of very thick and fast mashing conditions on wort composition.] ''J Am Soc Brew Chem.'' 2013;71(1):1–14.</ref>
However, fine milling does not ''necessarily'' cause extraction of harsh flavors, and it can be acceptable depending on the [[lautering]] method.<ref name=bsp>Briggs DE, Boulton CA, Brookes PA, Stevens R. [[Library|''Brewing Science and Practice.'']] Woodhead Publishing Limited and CRC Press LLC; 2004.</ref><ref name=derouck>De Rouck G, Jaskula-Goiris B, De Causmaecker B, et al. [https://www.brewingscience.de/index.php?tpl=table_of_contents&year=2013&edition=0001%252F0002&article=82374 The impact of wort production on the flavour quality and stability of pale lager beer.] ''BrewingScience.'' 2013;66(1/2):1–11.</ref> [[brewing pH|Mash pH]] strongly influences the extraction of negative compounds, which can be particularly troublesome when [[Sparging|fly sparging]]. Therefore the issue of undesirable flavor extraction from pulverized husks may be less worrisome for home brewers who properly control mash and sparge pH, although husk pulverization may still lead to other issues such as haze and excessive trub depending on other factors.<ref>De Rouck G, Jaskula B, De Causmaecker B, et al. [https://www.tandfonline.com/doi/abs/10.1094/ASBCJ-2013-0113-01 The influence of very thick and fast mashing conditions on wort composition.] ''J Am Soc Brew Chem.'' 2013;71(1):1–14.</ref>


Husk integrity can be improved by conditioning the grain, by using an appropriately large mill gap, and by using a 3-roller mill or a mill with fluted rollers.
Husk integrity can be improved by conditioning the grain, using an appropriately large mill gap, and using a 3-roller mill or a mill with fluted rollers.


=== Milling speed ===
=== Milling speed ===
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=== Specialty grains ===
=== Specialty grains ===
Lighter color kilned or dry roasted specialty malts will crush like base malts, while caramel/crystal and extremely dark roasted products are more brittle and tend to shatter rather than crush. Malts that shatter tend to create more flour which can attribute to difficulties during lautering. The fine particles can fill in the spaces in the otherwise permeable bed causing a slowed or stuck lauter. These brittle specialty malts can typically be milled with a wider mill gap resulting in a larger particle size that will still allow for complete flavor and aroma extraction which is the primary function of these malts. Finding the balance of desired particle size starts with adjusting the mill gaps.<ref>Geurts J. [http://blog.brewingwithbriess.com/9-5-grind/ 9-5 grind.] Briess blog. 2018. Accessed 2020.</ref>
Lighter color kilned or dry roasted specialty malts will crush like base malts, while caramel/crystal and extremely dark roasted products are more brittle and tend to shatter rather than crush. Malts that shatter tend to create more flour which can contribute to difficulties during [[lautering]]. The fine particles can fill in the spaces in the otherwise permeable bed causing a slowed or stuck lauter. These brittle specialty malts can typically be milled with a wider mill gap resulting in a larger particle size that will still allow for complete flavor and aroma extraction which is the primary function of these malts. Finding the balance of desired particle size starts with adjusting the mill gaps.<ref>Geurts J. [http://blog.brewingwithbriess.com/9-5-grind/ 9-5 grind.] Briess blog. 2018. Accessed 2020.</ref>


'''Wheat, rye, and oats'''<br/>
'''Wheat, rye, and oats'''<br/>
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=== Dust ===
=== Dust ===
To avoid excessive dust contaminating your gear and wort, it's considered prudent to mill away from your cold side gear and away from where you'll be chilling and fermenting your wort, particularly if you do not condition the grain. Conditioning can help lower the amount of dust generated while milling. However, dust can still be created when measuring the grain. Wearing a mask can be beneficial for your health since breathing in grain dust is not so great.<ref name=mostra/> Thanks to COVID-19 you do have a mask, right?
To avoid excessive dust contaminating your gear and wort, it's considered prudent to mill away from your cold-side gear and away from where you'll be chilling and fermenting your wort, particularly if you do not condition the grain. Conditioning can help lower the amount of dust generated while milling. However, dust can still be created when measuring the grain. Wearing a mask can be beneficial for your health since breathing in grain dust is not so great.<ref name=mostra/> Thanks to COVID-19 you do have a mask, right?


==Conditioning the grain==
==Conditioning the grain==