Milling: Difference between revisions

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[[Category:Beer production]]
[[Category:Wort production]] [[Category:Equipment and maintenance]]
[[File:Grain-milled.png|thumb|Milled grain. Photo by Bryan Rabe.]]
[[File:Grain-milled.png|thumb|Milled grain. Photo by Bryan Rabe.]]
[[Grain]] consists mainly of [[starch]] granules (endosperm) inside a husk. Before the [[mashing|mash]], grain must be mechanically crushed using a mill. The crushing process breaks open the husks, exposing the starch, and also cracks the starch into smaller bits, increasing the surface area exposed to water and [[enzymes]] during mashing.<ref name=mostra>Mosher M, Trantham K. [[library|''Brewing Science: A Multidisciplinary Approach.'']] 2nd ed. Springer; 2021.</ref> The crushed grain is referred to as ''grist''. In general, the crush quality affects the [[mashing|mashing process]], including [[starch|saccharification]] time, [[lautering]], [[efficiency]], [[fermentation]], as well as the color, taste, and overall character of the beer.<ref name="Kunze">Kunze W. Wort production. In: Hendel O, ed. [[Library|''Technology Brewing & Malting.'']] 6th ed. VBL Berlin; 2019:203–218.</ref><ref name="Mousia">Mousia Z, Balkin RC, Pandiella SS, Webb C. [https://www.sciencedirect.com/science/article/pii/S0032959203004400 The effect of milling parameters on starch hydrolysis of milled malt in the brewing process.] ''Process Biochem.'' 2004;39(12):2213–2219.</ref>
[[Grain]] consists mainly of [[starch]] granules (endosperm) inside a husk. Before the [[mashing|mash]], grain must be mechanically crushed using a mill. The crushing process breaks open the husks, exposing the starch, and also cracks the starch into smaller bits, increasing the surface area exposed to water and [[enzymes]] during mashing.<ref name=mostra>Mosher M, Trantham K. [[library|''Brewing Science: A Multidisciplinary Approach.'']] 2nd ed. Springer; 2021.</ref> The crushed grain is referred to as ''grist''. In general, the crush quality affects the [[mashing|mashing process]], including [[starch|saccharification]] time, [[lautering]], [[efficiency]], [[fermentation]], as well as the color, taste, and overall character of the beer.<ref name="Kunze">Kunze W. Wort production. In: Hendel O, ed. [[Library|''Technology Brewing & Malting.'']] 6th ed. VBL Berlin; 2019:203–218.</ref><ref name="Mousia">Mousia Z, Balkin RC, Pandiella SS, Webb C. [https://www.sciencedirect.com/science/article/pii/S0032959203004400 The effect of milling parameters on starch hydrolysis of milled malt in the brewing process.] ''Process Biochem.'' 2004;39(12):2213–2219.</ref>
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!Where to purchase
!Where to purchase
|- style="vertical-align:top;"
|- style="vertical-align:top;"
|[[File:Star-6-16.png|right]]Cereal Killer, <br/>Kegco 2, <br/>Hullwrecker, <br/>Malt Muncher 2 <br/>(All the same)
|[[File:Star-6-16.png|right|alt=star]]Cereal Killer, <br/>Kegco 2, <br/>Hullwrecker, <br/>Malt Muncher 2 <br/>(All the same)
|Knurled 1.25" x 5" hardened steel
|Knurled 1.25" x 5" hardened steel
|Sealed ball bearings
|Sealed ball bearings
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!Where to purchase
!Where to purchase
|- style="vertical-align:top;"
|- style="vertical-align:top;"
|[[File:Star-6-16.png|right]]Kegco 3, <br/>Malt Muncher 3 <br/>(same)
|[[File:Star-6-16.png|right|alt=star]]Kegco 3, <br/>Malt Muncher 3 <br/>(same)
|Knurled 1.5" x 6" hardened steel
|Knurled 1.5" x 6" hardened steel
|Sealed ball bearings
|Sealed ball bearings
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*{{MB|ultimill-ultimate-grain-mill}}
*{{MB|ultimill-ultimate-grain-mill}}
|}
|}
[[File:Star-6-16.png]] = Editor's Pick
[[File:Star-6-16.png|alt=star]] = Editor's Pick


Crankandstein has a few barebones mills that are suited to the DIY-inclined brewer. You can get a basic mill and mount it in any mill housing design of your choice. They offer a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=11 2-roller] mill, [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=13 3-roller] mill, and a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=6&products_id=9 2-roller mill that can also crush corn]. All of these have knurled hardened steel rollers and bronze bushings.
Crankandstein has a few barebones mills that are suited to the DIY-inclined brewer. You can get a basic mill and mount it in any mill housing design of your choice. They offer a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=11 2-roller] mill, [https://www.crankandstein.net/index.php?main_page=product_info&cPath=7&products_id=13 3-roller] mill, and a [https://www.crankandstein.net/index.php?main_page=product_info&cPath=6&products_id=9 2-roller mill that can also crush corn]. All of these have knurled hardened steel rollers and bronze bushings.
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== Milling considerations ==
== Milling considerations ==
Several things should be considered when deciding on mill gap and other parameters that will affect grist performance during mashing.
Several things should be considered when deciding on mill gap and other parameters that will affect grist performance during [[mashing]].


=== Husk integrity ===
=== Husk integrity ===
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However, fine milling does not ''necessarily'' cause extraction of harsh flavors, and it can be acceptable depending on the [[lautering]] method.<ref name=bsp>Briggs DE, Boulton CA, Brookes PA, Stevens R. [[Library|''Brewing Science and Practice.'']] Woodhead Publishing Limited and CRC Press LLC; 2004.</ref><ref name=derouck>De Rouck G, Jaskula-Goiris B, De Causmaecker B, et al. [https://www.brewingscience.de/index.php?tpl=table_of_contents&year=2013&edition=0001%252F0002&article=82374 The impact of wort production on the flavour quality and stability of pale lager beer.] ''BrewingScience.'' 2013;66(1/2):1–11.</ref> [[brewing pH|Mash pH]] strongly influences the extraction of negative compounds, which can be particularly troublesome when [[Sparging|fly sparging]]. Therefore the issue of undesirable flavor extraction from pulverized husks may be less worrisome for home brewers who properly control mash and sparge pH, although husk pulverization may still lead to other issues such as haze and excessive trub depending on other factors.<ref>De Rouck G, Jaskula B, De Causmaecker B, et al. [https://www.tandfonline.com/doi/abs/10.1094/ASBCJ-2013-0113-01 The influence of very thick and fast mashing conditions on wort composition.] ''J Am Soc Brew Chem.'' 2013;71(1):1–14.</ref>
However, fine milling does not ''necessarily'' cause extraction of harsh flavors, and it can be acceptable depending on the [[lautering]] method.<ref name=bsp>Briggs DE, Boulton CA, Brookes PA, Stevens R. [[Library|''Brewing Science and Practice.'']] Woodhead Publishing Limited and CRC Press LLC; 2004.</ref><ref name=derouck>De Rouck G, Jaskula-Goiris B, De Causmaecker B, et al. [https://www.brewingscience.de/index.php?tpl=table_of_contents&year=2013&edition=0001%252F0002&article=82374 The impact of wort production on the flavour quality and stability of pale lager beer.] ''BrewingScience.'' 2013;66(1/2):1–11.</ref> [[brewing pH|Mash pH]] strongly influences the extraction of negative compounds, which can be particularly troublesome when [[Sparging|fly sparging]]. Therefore the issue of undesirable flavor extraction from pulverized husks may be less worrisome for home brewers who properly control mash and sparge pH, although husk pulverization may still lead to other issues such as haze and excessive trub depending on other factors.<ref>De Rouck G, Jaskula B, De Causmaecker B, et al. [https://www.tandfonline.com/doi/abs/10.1094/ASBCJ-2013-0113-01 The influence of very thick and fast mashing conditions on wort composition.] ''J Am Soc Brew Chem.'' 2013;71(1):1–14.</ref>


Husk integrity can be improved by conditioning the grain, by using an appropriately large mill gap, and by using a 3-roller mill or a mill with fluted rollers.
Husk integrity can be improved by conditioning the grain, using an appropriately large mill gap, and using a 3-roller mill or a mill with fluted rollers.


=== Milling speed ===
=== Milling speed ===
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=== Specialty grains ===
=== Specialty grains ===
Lighter color kilned or dry roasted specialty malts will crush like base malts, while caramel/crystal and extremely dark roasted products are more brittle and tend to shatter rather than crush. Malts that shatter tend to create more flour which can attribute to difficulties during lautering. The fine particles can fill in the spaces in the otherwise permeable bed causing a slowed or stuck lauter. These brittle specialty malts can typically be milled with a wider mill gap resulting in a larger particle size that will still allow for complete flavor and aroma extraction which is the primary function of these malts. Finding the balance of desired particle size starts with adjusting the mill gaps.<ref>Geurts J. [http://blog.brewingwithbriess.com/9-5-grind/ 9-5 grind.] Briess blog. 2018. Accessed 2020.</ref>
Lighter color kilned or dry roasted specialty malts will crush like base malts, while caramel/crystal and extremely dark roasted products are more brittle and tend to shatter rather than crush. Malts that shatter tend to create more flour which can contribute to difficulties during [[lautering]]. The fine particles can fill in the spaces in the otherwise permeable bed causing a slowed or stuck lauter. These brittle specialty malts can typically be milled with a wider mill gap resulting in a larger particle size that will still allow for complete flavor and aroma extraction which is the primary function of these malts. Finding the balance of desired particle size starts with adjusting the mill gaps.<ref>Geurts J. [http://blog.brewingwithbriess.com/9-5-grind/ 9-5 grind.] Briess blog. 2018. Accessed 2020.</ref>


'''Wheat, rye, and oats'''<br/>
'''Wheat, rye, and oats'''<br/>
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=== Dust ===
=== Dust ===
To avoid excessive dust contaminating your gear and wort, it's considered prudent to mill away from your cold side gear and away from where you'll be chilling and fermenting your wort, particularly if you do not condition the grain. Conditioning can help lower the amount of dust generated while milling. However, dust can still be created when measuring the grain. Wearing a mask can be beneficial for your health since breathing in grain dust is not so great.<ref name=mostra/> Thanks to COVID-19 you do have a mask, right?
To avoid excessive dust contaminating your gear and wort, it's considered prudent to mill away from your cold-side gear and away from where you'll be chilling and fermenting your wort, particularly if you do not condition the grain. Conditioning can help lower the amount of dust generated while milling. However, dust can still be created when measuring the grain. Wearing a mask can be beneficial for your health since breathing in grain dust is not so great.<ref name=mostra/> Thanks to COVID-19 you do have a mask, right?


==Conditioning the grain==
==Conditioning the grain==